DL100-22HA2112 Laser Sensor KJTDQ High-Precision Industrial Measurement Solution - KJT
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DL100-22HA2112 Laser Sensor KJTDQ High-Precision Industrial Measurement Solution

  • time:2026-01-05 00:34:36
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In the demanding world of industrial automation and precision measurement, the reliability and accuracy of sensor technology are paramount. The DL100-22HA2112 laser sensor emerges as a cornerstone component, engineered to meet the rigorous requirements of modern manufacturing, logistics, and quality control environments. This device represents a significant leap in non-contact measurement, offering unparalleled performance where traditional methods fall short.

The core of the DL100-22HA2112's capability lies in its advanced laser triangulation principle. It projects a highly focused, visible red laser spot onto a target surface. The reflected light is then captured by a high-resolution CMOS array at a precise angle. By calculating the displacement of the reflected beam's position, the sensor determines the exact distance to the target with exceptional accuracy. This method allows for measurements that are immune to the variances and wear associated with physical contact probes, ensuring consistent data over millions of cycles.

Key specifications define its robust application profile. With a measuring range tailored for precise mid-range applications, it delivers resolution down to the micron level. Its response speed is remarkably fast, capable of handling high-speed production lines without missing a beat. The sensor incorporates intelligent algorithms for stable detection across a wide variety of surface materials and colors, compensating for challenges like glossy or dark finishes that often trouble conventional sensors. The integrated design features a rugged, IP67-rated housing, making it resistant to dust, water jets, and typical industrial vibrations, guaranteeing longevity in harsh workshop conditions.

Practical applications for the DL100-22HA2112 are vast and critical. On assembly lines, it performs precise height and thickness checks of components, ensuring every part meets strict tolerances before proceeding to the next stage. In robotics, it provides essential feedback for precise positioning and pick-and-place operations, enhancing both speed and accuracy. Within packaging machinery, it monitors fill levels, verifies lid placement, and counts products with flawless reliability. Furthermore, it serves as a vital tool for profile scanning and contour detection, enabling complex quality inspections that go beyond simple distance measurement.

Integration into existing systems is streamlined through its versatile output options. Supporting standard interfaces like NPN/PNP switching outputs and analog voltage/current outputs (0-10V, 4-20mA), it communicates seamlessly with Programmable Logic Controllers (PLCs), industrial PCs, and data acquisition systems. The intuitive setup, often facilitated by a teach-in button or simple software, allows for quick configuration and calibration, minimizing downtime during installation or product changeovers.

Operational stability is a hallmark of this sensor series. Built-in temperature compensation circuits maintain accuracy despite fluctuations in ambient temperature. Advanced filtering functions suppress electrical noise from surrounding machinery, ensuring a clean and reliable signal. These features collectively minimize false triggers and measurement drift, which are common pain points in industrial settings, thereby reducing waste and improving overall equipment effectiveness (OEE).

When selecting a sensor for critical measurement tasks, the DL100-22HA2112 laser sensor stands out as a dependable solution. It translates the abstract need for precision into tangible, repeatable results, directly contributing to enhanced product quality, optimized production efficiency, and reduced operational costs. Its deployment is a strategic investment in process reliability, providing the exact data needed for informed decision-making and automated control in today's competitive industrial landscape.

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